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ROP/ROQ optimization calculator

This tool allows you to evaluate the economically optimal reorder point (ROP) and reorder quantity (ROQ) based on your own assumptions.

It calculates the combination that minimizes total cost or maximizes profit under given demand, lead time, and cost conditions.

Scope

  • One SKU-location pair at a time

  • Designed for illustrative and analytical use

  • Best used on desktop

If you require large-scale calculations across assortments, please contact us.

Enter your parameters and run the calculation to evaluate optimal and custom replenishment strategies.

Parameters

Product and financial parameters

Purchase price
Unit cost including all pre-ownership expenses (delivery, customs, inspections).

 

Supplier payment terms
Days between delivery and payment. Default: 30 days.

 

Selling price
Average realized sales price per unit.

 

Customer payment terms
Payment delay from customers. Default: 0 days.

 

Cost of capital
Average cost of financing inventory.

Demand and supply parameters

Delivery lead time
Time from order placement to availability for sale.

 

Actual demand
Average daily sales based on periods without stock-outs.

 

Demand distribution
Breakdown of transaction sizes (e.g. single units vs bulk purchases).

Custom comparison

Compare optimized results with manually defined reorder point and quantity.

Differences in performance are highlighted:

  • worse than optimal → red

  • better than baseline → orange

Oututs and interpretation

Calculation - Calc

Runs optimization and produces optimal ROP, ROQ, and KPIs.

 

Cost surface

Displays total cost or profit across ROP/ROQ combinations.

The optimal point is highlighted.

 

Logistics curve

Shows inventory behavior over multiple replenishment cycles.

 

Results table

Two scenarios:

  • Optimal — system-generated

  • Custom — user-defined

KPIs explained

Inventory and service

  • Service level

  • Inventory (days)

  • Average stock level

 

Costs

  • Total cost

  • Holding cost

  • Stock-out cost

  • Replenishment cost

Financial outcome

  • Profit per day

  • Inventory value

 

Decision parameters

  • Reorder point (ROP)

  • Reorder quantity (ROQ)

  • Reorder cycle

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Make replenishment decisions economically transparent

Understand how optimal ROP and ROQ are formed —
and what drives the result.

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